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Plasma Rotating Electrode Process (PREP) is a high-quality metal powder making process that is used to produce spherical powders with excellent flowability, purity, and packing density. The process is well-suited for the production of a wide variety of metals and alloys, including titanium, nickel, stainless steel, and refractory metals. The PREP process begins with a consumable metal rod that is rotated at high speed. The rod is heated by a plasma arc, which melts the end of the rod. The molten metal is then ejected from the end of the rod by centrifugal force and atomized by a stream of inert gas. The atomized metal droplets are collected in a powder collection chamber, where they are cooled and stored. The PREP process produces high-quality metal powders with a number of advantages, including: Spherical shape: The spherical shape of PREP powders results in excellent flowability, which is important for powder metallurgy applications. High purity: PREP powders are typically very pure, which is important for applications where the purity of the powder is critical. Good packing density: PREP powders have good packing density, which is important for applications where the strength of the powder compact is important. The PREP process is a versatile and efficient method for producing high-quality metal powders. The process is well-suited for the production of a wide variety of metals and alloys, and it can be used to produce powders with a wide range of properties. The PREP process is also a relatively environmentally friendly process, as it does not require the use of hazardous chemicals. Here are some of the applications of PREP powders: Powder metallurgy: PREP powders are used in a wide variety of powder metallurgy applications, including the production of bearings, gears, and other components. Additive manufacturing: PREP powders are used in additive manufacturing, also known as 3D printing, to create complex metal objects. Investment casting: PREP powders are used in investment casting to create molds for casting metal objects. Hot isostatic pressing: PREP powders are used in hot isostatic pressing to consolidate powder compacts into strong, dense objects. Overall, the PREP process is a versatile and efficient method for producing high-quality metal powders with a wide range of applications. ------------------------------------------------------------------------------ https://prep-system.com/